In World Pharma Today, Troy Wright, Senior Vice President and Head of Quality at Abzena, discusses the vital role of Good Manufacturing Practices (GMPs) in Abzena’s operations and how they play a role in delivering high-quality, safe products throughout the drug development lifecycle.
Good Manufacturing Practices (GMPs) are foundational in ensuring Quality and Safety in the biopharmaceutical industry. As therapeutics become ever more complex and as a consequence regulatory scrutiny increases, understanding how to apply GMPs is more critical than ever. At Abzena, we understand that GMP s are not just a regulatory requirement but a fundamental aspect of our commitment to protecting patients and fostering trust in our company’s reputation.
1. What role do GMPs play with regard to Quality and Safety?
Good Manufacturing Practices (GMPs) are essential for maintaining high standards of quality and safety to protect our patients and to foster trust in our company’s reputation. GMPs play a key role in ensuring the quality, safety, and integrity of products intended for human use. Maintaining current GMPs (cGMPs) is critical to achieving these goals.
At Abzena, GMPs are ingrained in every aspect of our operations. They encompass a comprehensive framework that includes:
- Standard Operating Procedures (SOPs): Detailed instructions that ensure consistency and compliance in every manufacturing step.
- Training and Competence: Continuous education and competency assessments to ensure all personnel are qualified and capable.
- Quality Control: Rigorous testing and verification at each stage to guarantee that products meet predefined standards.
- Facility Design and Maintenance: State-of-the-art facilities designed to prevent cross-contamination and maintain controlled environments.
- Equipment Calibration and Maintenance: Regular calibration and equipment upkeep to ensure precision and reliability.
- Raw Material Control: Strict materials management to prevent variability and contamination.
- Accurate Documentation and Record Keeping: Meticulous records that provide traceability and accountability throughout the process.
- Self-Audit Programs: Internal reviews are conducted to identify areas for improvement and ensure ongoing compliance.
- Robust Risk Management: Proactively identifying and mitigating potential risks to product quality and safety.
- Change Control: Structured processes to manage any changes without compromising product integrity.
Focusing on these critical elements guarantees high-performance standards, ensuring the biopharmaceutical products we manufacture are safe, effective, and of the highest quality.
2. Do GMP requirements vary for clinical versus commercial manufacturing?
Yes, GMP requirements do vary between clinical and commercial manufacturing. We have strong industry guidance relating to the standards required for manufacturing early-phase versus late-phase pharmaceutical products. Many in the industry refer to this as “phase-appropriate GMPs.”
In the early phase of investigational new drugs (IND), there is the necessary flexibility to develop along the product lifecycle. This stage focuses on innovation and exploration to determine safety and efficacy. While GMP compliance is essential, processes may be more adaptable to accommodate changes based on ongoing research findings. The goal is to gather critical data without compromising product integrity or patient safety.
In late-phase and commercial production, the focus shifts to locking down manufacturing processes and controls. Here, consistency is paramount. We aim to ensure we consistently deliver products that meet stringent regulatory requirements. Processes are fully validated, and controls are tightened to guarantee batch-to-batch consistency and product quality. Compliance with GMP is more rigorous, reflecting the increased stakes of supplying products to a broader patient population.
Both early-phase and late-phase products require adherence to regulatory guidelines from authorities. Regardless of the phase, the emphasis on product quality and safety remains unwavering.
3. What should customers look for when auditing a GMP facility to ensure the safety of their product?
Customers should focus on ensuring the proper systems, processes, facilities, equipment, personnel, and standards are appropriate to ensure the product’s quality, safety, and integrity. Quality culture is also a key element, ensuring you work with a team of knowledgeable and accountable professionals. A strong quality culture enhances product quality, improves compliance, focuses on continuous improvement and operational excellence, and boosts the overall performance within an organization.
When auditing a GMP facility, customers should assess:
- Systems and Processes: Verify that robust systems are in place, including comprehensive SOPs, quality control measures, and risk management strategies.
- Facility and Equipment: Evaluate the facilities’ design, maintenance, and cleanliness. Equipment should be appropriately calibrated and maintained for reliable operation.
- Personnel Competence: Ensure staff are adequately trained and competent in their roles. Continuous training programs indicate a commitment to high standards.
- Quality Culture: Assess the organization’s quality culture. A strong culture signifies knowledgeable and accountable professionals dedicated to product quality and safety.
- Compliance and Documentation: Review documentation for adherence to regulatory requirements. Accurate record-keeping is essential for traceability and accountability.
4. What GMP standards does Abzena abide by at their biologics and bioconjugate manufacturing plants?
We pride ourselves in maintaining a strong culture of quality from the very top of our organization. We focus on ensuring we meet the highest working standards in our manufacturing plants with a strong focus on operational excellence. We do this by ensuring our processes are directly aligned and executed against industry guidance and regulations for manufacturing early-phase and late-stage products. Abzena maintains a robust quality management system (QMS) aligned with FDA Regulations, ICH Guidelines, ISO standards, and EMA Guidelines. Our quality processes are designed to consistently monitor and control our manufacturing processes, ensuring we produce high-quality products.
Abzena’s commitment to GMPs reflected in every facet of our operations:
- Alignment with Regulatory Standards: We adhere to guidelines from the FDA, EMA, ICH (International Council for Harmonization), and ISO (International Organization for Standardization).
- Robust Quality Management System: Our Quality Management System (QMS) integrates all quality assurance and control aspects, from documentation to process validation.
- Operational Excellence: We continuously optimize our operations, focusing on efficiency without compromising quality.
- Continuous Monitoring and Control: We maintain consistency in our manufacturing processes through rigorous monitoring and control mechanisms, ensuring that each product batch meets specified criteria.
By embedding these practices into our daily operations, we ensure that we not only comply with regulatory requirements but exceed them, delivering products of the highest quality to our partners and, ultimately, to patients.
Summary
Good Manufacturing Practices are more than regulatory obligations—they are the foundation of our mission to deliver safe, effective, and high-quality therapeutics. By adhering to these principles, we protect patients, maintain trust in our company’s reputation, and support the success of our partners.
Our integrated approach, directly coupling discovery research and development with process development and manufacturing, allows us to stay at the forefront of innovation while maintaining the highest compliance standards. As we continue to expand and evolve, our unwavering commitment to GMP ensures that we remain leaders in the pharmaceutical industry, bringing value to our customers and, most importantly, to patients worldwide.
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